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Functional Safety Play Book

258 members • Free

16 contributions to Functional Safety Play Book
PVST
Partial Valve Stroke Test. The Exida model (exSILentia) says that partial proof test coverage affects a main proof test coverage factor. I've been using and still following their model for many years. You can find an explanation of this model here: https://www.exida.com/blog/why_does_my_proof_test_coverage_change_with_partial_stroke_testing I'm curious what your approach to this topic is in your PFDavg calculations?
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T6A Symposium 2026
Good Morning All, Just to let you know the 61508 Association are holding a conference in York on November 25th this year. The event is free to join and looks to include a very good agenda regarding Functional Safety Compliance. I have attached the flyer for those that are interested 🙂
0 likes • 9d
I'm grateful for this information. The agenda looks very interesting for me. I registered and I've just received confirmation of my ticket. So I will attend this symposium. Will anyone be present as well?
Burner protection
My proposed topic for discussion: I have experience in conducting a SIL requirement assessments for furnace burning systems. Each client of such analyses have a little bit different approach and risk assessment procedures which I should follow. However as an analyst and session leader I don't agree with them sometimes. It is always a challenge for me, as analyzing such a system raises many questions about the validity of decisions made during the LOPA. Briefly: This particular protection system consists of many instrumented safety functions protecting the furnace, like low and high pressure of the fuel gas, low pressure of combustion air, loss of flame, overpressure in the combustion chamber, wrong air/fuel ratio, CO/O2 flue gas detection, flue gas damper closure detection and some others depending on specific technology used. So the first issue of this SIL analysis is related to the layers of protection. In the most conservative case, we can't take any additional layers of protection independent of the analyzed function. Why? Because all possible other actions are still the same: close the double shutoff valves at the fuel supply line to the burners. The same valves which are part of the SIF we are talking about. What's more it's not always possible to ensure a low personnel presence rate in the hazardous area. This of course results in very high SIL requirements. But I always wonder if this approach is practical and not too conservative? The second question is whether each of these SIFs really needs to be analyzed separately, when most of them protect the furnace from loss of flame and a chamber from the formation of an explosive atmosphere. Perhaps some functions can actually be considered as a one SIF with redundancy and diversification of measurement systems detecting different physical quantities? This case is much closer to my approach of practical side of functional safety. By the way, I've got also a third point of view but maybe I will describe it a little bit later during a discussion.
1 like • 22d
@Richard Kelly Thank you for the invitation. I think that the topic is very interesting for all of us. I should be available that day so I'd be happy joining a discussion 👍
0 likes • 21d
@Carl Hart Thanks for the paper, definitively worth looking at.
Quick question for the community
What's the most useful thing you've found here so far, and is there anything you wish was in there that isn't yet? Asking because I want to make sure what I build next actually reflects what engineers here need. Drop a comment below. ☺️
2 likes • 23d
The exchange of experiences, often for non-obvious issues, is the most important benefit of such a community for me. I enjoy sharing my observations and opening new discussions, but I still look for answers to many questions. If my free time allows, I would like to actively support this forum.
Trip and process valves
Hi all. I would like to hear everyone’s views and opinions on having one valve for control and one valve for safety, Or if they would have one valve that does both. If you have one valve what’s are your argument for, independence, CCF, and control system errors.
0 likes • 23d
@Harvey Dearden Elements can be and are shared. Until the first major incident occurs. Then, lessons learned from this failure often lead to a change in this approach :) PS. Mr Harvey, can you explain something more about a theoretical situation of sharing BCPS control logic with the SIF function. You mention this in your book. I think that I don't fully understand the equations presented there regarding determining the hazard rate H and required PFD. Does the dot in these formulas indicate multiplication? I think that's the only notation that makes sense.
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Tomasz Barnert
3
41points to level up
@tomasz-barnert-4011
Head of process & functional safety department, CFSE, PhD

Active 3h ago
Joined Mar 11, 2026