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54 contributions to Functional Safety Play Book
Electrical final elements
Can anyone share their experience? Very practical two questions related to an issue which exists in many PFDavg calculations. What's your approach to a safety loop that includes typical electrical final elements, e.g. contactors? Although the IEC61508 and IEC61511 standards apply to electrical devices, many such solutions widely used in industry lack certification and reliability data. And if the data is available, it's usually related to PFH and is based on B10d - not well suitable for demand mode of operation calculations. Second one: how do you confirm their systematic capability?
0 likes • 19d
Tomasz just out of interest what’s it remove power to? A VSD? I’ve got lots to say on this one 😂
FSA Reports - Lessons Learned & Critical SIS Findings in Oil & Gas Projects!
1. Based on your experience with FSA Stage 1 to 5 in EPC Oil & Gas projects, what are the most critical anomalies or non-conformities usually identified onsite compared to approved documents such as SRS, Cause & Effect, FAT, and SAT? 2. From your lessons learned, what are the most frequent issues encountered during FSAs: - poor SIS bypass management, - overdue proof testing, - DCS/SIS integration gaps, - incomplete MOC process, - or field vs As-Built discrepancies?
1 like • 28d
Hi Bachir, in my experience SRS is always the main issue, because if that wrong then so is everything else.
Case Study 001 – Legacy SIS Assessment
A new case study has been added to the classroom. Scenario: A 1998 installed SIS with unknown diagnostic coverage is still in service. The asset owner believes it achieves SIL2 based on vendor documentation. Your task: Determine whether the claim is credible. Full case study here: [link] Questions: • What is the first thing you would check? • How would you deal with missing failure rate data? • Would you accept prior-use evidence?
1 like • 28d
Thanks Tomasz — great points, and yes, it really is a common sense approach. I'll be honest, my position has shifted over the years. I used to be hard-line: full compliance, no compromise. Then I watched what actually happens. Operators get hit with the rekit cost, the upgrade gets shelved. The system that was "non-compliant but operating" just stays "non-compliant and operating" — except now nobody's actively looking at it, because it's been pushed into the too-hard pile. Is that actually safer? Which is why it has to come back to ALARP. The standard is the framework, but ALARP is the test. A pragmatic, risk-prioritised pathway to bring legacy systems into a defensible position is almost always safer than a binary "fully compliant or bust" stance that paralyses the whole programme. You're spot on about the lifecycle point too — if a system's never been through the safety lifecycle, you genuinely don't know what condition it's in. That's where an FSA Stage 4 could be used. Treat it as the diagnostic: pull whatever operational evidence exists — proof tests, demand rates, failure history, maintenance records — reverse-engineer the design assumptions, and let the gap analysis drive the prioritisation you described. Component-by-component, risk-ranked, upgrade where it actually moves the needle. Its a great discussion legacy systems
Incorporating FSM into the overall quality system
I'm interested in your experience regarding the technical implementation of functional safety management within an existing quality management system, e.g., ISO 9001. I am particularly interested in implementing this process for a consulting company that performs most tasks in the safety lifecycle. Any advice is welcome and I would be greatly appreciated.
1 like • May 2
@Tomasz Barnert I have two sets of templates for a FSMS one set I produced for organisations working on FS projects. This was designed to be integrated into an existing QMS system
Decision Review Update
Quick update — I’m feeling a bit under the weather this week, so I’m going to reschedule our deep dive review session to make sure I can give it the energy and focus it deserves. I’ll post the new date and time once I’m back on my feet — aiming for Friday if all goes well. In the meantime, if there’s a specific topic or question you’d like me to cover in that session, drop it in the comments below so I can build it into the updated plan. Appreciate your understanding, and I’ll catch you all very soon. – Richard
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Richard Kelly
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@richard-kelly-4141
Functional Safety Expert with 15+ years in Nuclear Defence, simplifying FS to what’s needed—no more, no less.

Active 21h ago
Joined Aug 18, 2025