6h • Human Factors
Case Study 54: Pick and Carry of Formwork Panels with Unsecured Components
Incident Overview
A 13T excavator lifted and carried formwork panels with loose metal components on top while
workers were nearby.
What Went Wrong
The load was unsecured and pedestrian control was ineffective.
Key Lessons Learned
- Loose items become secondary hazards
- Distance is a control
Safety Recommendations
Loads must be secured and taglines used to maintain safe separation.
●LOLER 1998 – Regulation 4 (Stability); Regulation 8 (Organisation and control)
●PUWER 1998 – Regulation 4 (Suitability); Regulation 9 (Training/competence)
●BS 7121-1 – Planning/control of lifting operations; control of pedestrian interfaces; tag line use and safe positioning
●Manufacturer / site method statements – Excavator lifting limits and safe travel with suspended loads
Wolf Lifting Dynamics Limited – Safety HUB | Case Study 54
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Case Study 54: Pick and Carry of Formwork Panels with Unsecured Components
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