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Functional safety engineers discussing real project decisions, standards, and lifecycle challenges.

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18 contributions to Functional Safety Play Book
Proof test coverage
Something that always makes me pause when reviewing designs… Proof test coverage that somehow always ends up being 100% effective. On paper it looks great. The numbers work nicely. The SIL calculation passes comfortably. But in the real world I always find myself thinking: Can we really detecting every dangerous failure with that test? In my experience, this is a major cause of rework. If the design progresses to the point where commissioning documents are written and then a FSA or design review reveals overly optimistic proof test coverage it’s a lot of work to correct. Anyone else experiencing this?
0 likes • 2d
@Sergio Bautista all opinions and questions welcomed in here. We never stop learning 😊 In simple terms if you have 100% PTC it means once tested it’s as good as new. With simple components it can be achievable but really depends on the component.
0 likes • 18h
@Chris Hastings great point on the failure to identify the failures 💡
Something I've been sitting on for a while — and I've finally decided to do it. 👇
Something I've been sitting on for a while — and I've finally decided to do it. 👇 A few days ago I mentioned I was thinking about building a training programme for certified functional safety engineers who want to move into nuclear. The response told me everything I needed to know. So here it is. Get Into Nuclear — Functional Safety Practitioner Programme. An 8-week live online programme built around ONR guidance and nuclear-specific standards. Weekly group calls. A real case study with personal feedback. Post-placement mentoring when you land your first nuclear role. There is nothing else like this. I've looked. Because you were here before this existed — you get first access. I'm giving away 2 free places before I open this to anyone else. To enter: ✅ Comment "I'm in" below and tell me: what is the single biggest thing stopping you from applying for nuclear functional safety roles right now? Winner announced in 3 days. Head to the Classroom to see exactly what is inside 👉 Get Into Nuclear — Functional Safety Practitioner Programme
Probabilistic Metric for Hardware Failure calculations
I've been struggling with this point for some time. In Automotive, ISO 26262 part 5 provides an equation to calculate the PMHF. A follow-up example explains it with numbers. My issue is: When I try to apply the same equation on the solved example in the standard, I cannot generate the same results. The main tool we use to calculate the PMHF is Medini, and it uses a completely different strategy to get it. Can someone inform me how these values are generated with the equation?
Probabilistic Metric for Hardware Failure calculations
1 like • 4d
Hi @Ahmed Kabil thanks for posting this. It’s not my expertise but I’m sure someone in the community will be able to help
0 likes • 2d
Hey @Mohamed Brahmi is this something you might have an opinion on
Hi All - Systems that pre date 61508
Hi all thanks for the add, this looks like a really good way to share experience in the functional safety world. Thanks for setting up Richard. I have a question for you all on the requirements when adding a new SIF to an existing SIL2 system that was designed over 40 years ago and was never designed to 61508. What things would we consider to make this possible without a full system redesign.
1 like • 2d
@Dan Russell this is a really great question. I might even save it for the Q&A. I'm going to have a think about this one and come back I'm interested to see what people come up with from other industry's. However, my first step would be revalidating the existing requirements and proven in use data. What learning has been gained over all the years, has anything changed from when the original design was started? Maybe it doesn't need to meet SIL 2 or maybe it really should be SIL 3, etc.
Start Here: Welcome to the Functional Safety Playbook 🎯
Glad you're here. This is a community for functional safety engineers who are tired of making hard project decisions alone. The grey areas in IEC 61508 and 61511 don't come with answers — just pressure. This is the place where we change that. Here's how to get started: Step 1 — Head to the Classroom 📚 Start exploring the resources, templates and guides inside. You'll find practical material built specifically for project environments — not operating plants, not textbooks. Everything in there is designed to be useful on a real project, right now. Step 2 — Jump into the discussions 💬 Browse the community feed, post a question, share a scenario or just follow along. This is where the day-to-day conversation happens. Just honest engineers helping each other do better work. Step 3 — Upgrade to Premium 🔍 When you're ready to go deeper, Premium unlocks the Peer Decision Review sessions — fortnightly live sessions where members bring real grey area scenarios and get experienced perspective from the group. Also includes workshops, the career development track and the full course library. A note from me — this is being built live 🔨 I'm building the Playbook out right now, in real time. You'll see it grow over the weeks and months ahead — new content, new sessions, new resources dropping regularly. Stick around and you'll be the first to know as everything comes together. Which brings me to something worth paying attention to right now 👇 🔒 Founding Member Opportunity Because we're just getting started, there's a unique opportunity on the table. Lock in founding member pricing today and get access to every piece of paid content I add to the classroom — courses, workshops, templates, sessions — at today's price. Forever. As the community grows and the content library builds, the price goes up. Founding members never pay more. If you've been thinking about upgrading, now is the right time. Step 4 — Introduce yourself below 👇 Drop a comment and tell us: - Where you're based - What industry or sector you work in - One thing you're currently navigating that brought you here
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Richard Kelly
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37points to level up
@richard-kelly-4141
Functional Safety Expert with 15+ years in Nuclear Defence, simplifying FS to what’s needed—no more, no less.

Active 8m ago
Joined Aug 18, 2025
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