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Functional Safety Play Book

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2 contributions to Functional Safety Play Book
Hi All - Systems that pre date 61508
Hi all thanks for the add, this looks like a really good way to share experience in the functional safety world. Thanks for setting up Richard. I have a question for you all on the requirements when adding a new SIF to an existing SIL2 system that was designed over 40 years ago and was never designed to 61508. What things would we consider to make this possible without a full system redesign.
0 likes • 21h
Does the need for a new SIF come from a modification to the system, or how is it motivated? In the machinery sector, modifications requiring additional safety functions, would typically be considered "a significant modification", potentially requiring a new CE-marking, including an assessment of the safety system as a whole.
Source for failure modes
What is the best way to know the failure modes of components? Manufacturers usually don't provide failure modes and failure modes in databases as NPRD are usually very ambiguous.
2 likes • 22h
For complex components, i.e. MCUs, ASICS, etc. I usually go with the 50/50% rule for dangerous vs. safe failures, and so I dont need the specific failure modes. For simpler components, my main resources are: - IEC62061:2009 (Machinery specific) - FMD91 (Failure Mode/Mechanism Distributions, 1991, Reliability Analysis Center (RAC)) - There are more recent version from 2013 and 2016, but I think the old one is easier to use
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Morten Juelsgaard
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3points to level up
@morten-juelsgaard-1685
Functional safety enginner, consultant, electronics development, compliance assessment.

Active 3h ago
Joined Mar 8, 2026
Denmark
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